Operations Module

Manufacturing Management

Complete manufacturing solution with BOM management, production planning, work orders, shop floor control, and quality management.

30% Efficiency Gain
20% Cost Reduction
40+ MFG Reports
Core Capabilities

Manufacturing Features

End-to-end production management

Bill of Materials (BOM)

Multi-level BOM with routing, standard costs, and revision control.

  • Multi-level BOM
  • Routing Definition
  • Revision Control
  • Standard Cost

Production Planning

MRP-based planning with capacity scheduling and material requirements.

  • MRP Processing
  • Capacity Planning
  • Material Requirements
  • Demand Forecast

Work Order Management

Create and track work orders with material issue and completion tracking.

  • Work Order Creation
  • Material Issue
  • Operation Tracking
  • Completion Receipt

Shop Floor Control

Real-time production monitoring with machine tracking and labor recording.

  • Real-time Tracking
  • Machine Status
  • Labor Recording
  • WIP Monitoring

Quality Control

In-process and final QC with sampling plans and rejection tracking.

  • Inspection Plans
  • Sampling Methods
  • Rejection Tracking
  • QC Reports

Cost Accounting

Production costing with variance analysis and standard cost comparison.

  • Actual Costing
  • Standard Costing
  • Variance Analysis
  • Overhead Allocation
Workflow

Production Process

End-to-end manufacturing workflow

1

Plan Production

Run MRP and create production plan

2

Create Work Order

Generate WO with BOM explosion

3

Issue Materials

Release raw materials to production

4

Execute Operations

Perform routing operations on shop floor

5

Quality Inspection

Perform QC checks and approve/reject

6

Receive to Stock

Book finished goods to inventory

BOM Management

Bill of Materials Structure

Flexible BOM configuration for complex products

BOM Type Description Use Case
Standard BOM Fixed components with quantities Regular production
Phantom BOM Sub-assembly not stocked Intermediate assemblies
Configurable BOM Option-based components Customized products
Planning BOM Forecasting structure Demand planning
Co-product BOM Multiple outputs Joint production
By-product BOM Secondary output tracking Process industries
Reporting

Manufacturing Reports

Comprehensive production analytics

BOM Reports

  • BOM Structure Report
  • Where Used Report
  • BOM Comparison
  • Component Listing
  • Routing Details

Work Order Reports

  • Work Order Status
  • WIP Report
  • Material Issue Log
  • Production Variance
  • Completion Summary

Shop Floor Reports

  • Machine Utilization
  • Labor Efficiency
  • Downtime Analysis
  • OEE Report
  • Shift Production

Quality Reports

  • Inspection Results
  • Rejection Analysis
  • First Pass Yield
  • Defect Pareto
  • Quality Trends
Integrations

Module Connections

Inventory

Material issue and FG receipt

Procurement

Auto-generate purchase requisitions

Sales

Make-to-order production

General Ledger

Production cost posting

Fixed Assets

Machine depreciation

Business Intelligence

Production analytics

Related

Related Modules

Optimize Your Manufacturing

See how M AND R SOLUTION transforms production with integrated manufacturing management.